How to Build Your Own Polymer 80 Lower: A Complete Guide

Assembling a polymer 80 lower in a well-lit workshop setting, showcasing craftsmanship.

Understanding the Polymer 80 Lower

What is a Polymer 80 Lower?

The polymer 80 lower refers to a specific type of lower receiver designed for building firearms, primarily handguns and AR platforms. These lowers are sold as “80% lowers,” which means they are not fully finished and require additional machining to be classified as firearms under federal law. This unique aspect allows enthusiasts the opportunity to complete the assembly, resulting in a personalized firearm that can be customized to individual preferences.

Benefits of Choosing Polymer 80 Lowers

When it comes to firearm assembly, there are numerous advantages to selecting a polymer 80 lower:

  • Customization: Since users complete the lower, there are ample opportunities for personalization, from grips to trigger setups.
  • Affordability: Generally, polymer lowers tend to be more cost-effective than fully manufactured counterparts, making them accessible for hobbyists.
  • Lightweight: Polymer materials contribute to an overall lighter build, improving handling and portability.
  • Durability: Modern polymer compounds are remarkably strong and resilient, suited to withstand rigorous use.
  • Ease of Use: For DIY enthusiasts, the assembly process enhances engagement and skills in firearms technology.

Legal Considerations for Polymer 80 Lowers

Legal frameworks regarding polymer 80 lowers vary significantly across different jurisdictions. In many states, they can be legally purchased and assembled. However, potential builders must be aware of regulations regarding assembled firearms, particularly those categorized as “ghost guns”. For example, jurisdictions like California have imposed restrictions that may influence one’s ability to legally manufacture or possess these lowers. It is crucial to familiarize yourself with local laws to ensure compliance.

Gathering Essential Tools and Materials

Necessary Tools for Assembly

To successfully assemble a polymer 80 lower, several essential tools are required:

  • Drill Press: Ensures accurate drilling of necessary holes.
  • Router: For precise shaping of the lower receiver.
  • Jig Kit: A jig provides the necessary guidance for drilling and finishing the lower, maximizing accuracy.
  • Calipers: To measure and ensure excellent fitment of components.
  • Screwdrivers and Wrenches: For assembling internal components and attaching parts securely.

Recommended Materials for Polymer 80 Lowers

Beyond tools, the right materials enhance assembly and performance:

  • Polymer Lower Kit: This includes the 80% lower receiver, necessary parts, and hardware.
  • Finish Coat: A protective finish enhances durability and aesthetic appeal.
  • Lubricant: Proper lubrication is essential for maintenance and operational efficiency.
  • Cleaning Supplies: Regular maintenance requires a cleaning kit, ensuring the firearm functions optimally.

Buying the Right Kit

Choosing the appropriate polymer 80 lower kit is critical. Factors to consider include:

  • Compatibility: Ensure the kit is compatible with your desired upper assembly to avoid fitting issues.
  • Quality: Research and opt for reputable manufacturers known for durable and high-quality polymer materials.
  • Included Components: Some kits come with tools and parts that simplify the assembly process, making them ideal for beginners.

Step-by-Step Assembly Process

Preparing Your Workspace

Before starting the assembly of your polymer 80 lower, establishing a designated workspace ensures efficiency and safety:

  • Clear Space: Make sure the workspace is uncluttered, allowing easy access to tools and materials.
  • Good Lighting: Ensure ample lighting to enhance precision while working on small components.
  • Protective Gear: Always wear safety glasses and appropriate gloves to protect against potential hazards.

Assembling the Polymer 80 Lower

The assembly process can be broken down into several key phases:

  • Drill the Necessary Holes: Using the jig, carefully drill the required holes at specified depths for mounting pins and triggers.
  • Router for Contours: Utilize the router to shape and contour the lower, ensuring a clean finish.
  • Install Fire Control Group: This includes the trigger, hammer, and associated springs; ensure each component is positioned correctly and functions smoothly.
  • Insert Pins: Secure pins to ensure stability and reliability in operation.

Finishing Touches for a Professional Look

Once the polymer 80 lower is assembled, finishing touches can enhance its aesthetics:

  • Sanding: Smooth out any rough edges, ensuring a comfortable grip.
  • Coating: Apply a protective finish or paint to enhance durability and visual appeal.
  • Component Checks: Conduct a thorough inspection to confirm that all parts are functioning properly and securely attached.

Maintenance and Care for Your Polymer 80 Lower

Regular Maintenance Tips

To ensure optimal performance and longevity of your polymer 80 lower, integrate routine maintenance practices:

  • Regular Cleaning: Clean the lower after each use to prevent debris buildup, which can hinder functionality.
  • Inspect Components: Periodically examine parts for wear and replace worn components promptly.
  • Lubrication: Regularly apply lubricant to key moving parts to maintain seamless operation.

Inspecting for Wear and Damage

Carry out routine inspections to identify any sign of wear or damage:

  • Check for Cracks: Inspect the lower for any visible cracks or deformities.
  • Evaluate Fitment: Ensure that all components continue to fit well; loose parts may indicate underlying issues.
  • Functionality Tests: Regularly test the operation of your lower to ensure reliability during use.

When to Seek Professional Help

If issues arise that cannot be resolved through regular maintenance, such as persistent malfunctioning or extensive damage, consult a professional gunsmith for assistance. Professional evaluation can provide clarity and solutions to ensure safety and performance.

Common Questions About Polymer 80 Lowers

Are Polymer 80 Lowers Legal?

In numerous states, polymer 80 lowers are legal for purchase and assembly. However, checking local laws is critical to ensure compliance, especially regarding regulations surrounding ghost guns.

Can I Customize My Polymer 80 Lower?

Absolutely! One of the main advantages of building your own polymer 80 lower is the ability to customize various components to suit your preferences.

What Upgrades Should I Consider?

Common upgrades include enhanced triggers for improved accuracy, grips that improve handling, and sights for better aiming. Customization options vary greatly based on individual needs.

How Difficult is it to Assemble a Polymer 80 Lower?

The complexity of assembly depends on individual skills and experience. With the right tools and patience, many beginners successfully assemble their lowers with ease.

What is the Expected Lifespan of a Polymer 80 Lower?

With proper care and maintenance, a polymer 80 lower can last many years. The lifespan will depend on usage frequency and storage conditions.